Saginaw P/S Pump Conversion 

     

         



Having owned the Bronco for over 10 years and never had to replace the power steering pump, the time has come.

With the years of regular use, and more and more off-road abuse, it is finally starting to show signs of failure. Along with the usual wining that the Ford pumps produce, I am now having intermittent loss of use while pulling out of my driveway, and it only gets worse when I'm four-wheeling. After doing some
research, I have decided that the Saginaw swap is the easiest and cheapest.


The basics of this swap are:
Saginaw p/s pump (any one will do)
Saginaw p/s pump housing bracket (off Ford van)
Saginaw p/s pump bracket (off Ford van)
spacer on top bolt of Saginaw pump (between head and pump)
hi pressure p/s hose (off Ford van)
p/s pump pulley (off Ford van)
p/s belt (off Ford van)

   Here are the parts I ended up using:
Saginaw p/s pump (1985 ish Ford van)
Saginaw p/s pump housing bracket (1985 ish Ford van)
my stock p/s bracket
spacer (made my own from some stock lying around)
hi pressure p/s hose (1985 ish Ford van)
p/s pump pulley (off one of my many donor pumps)
p/s belt (stock Bronco one)


Note:  I used the pulley that was on one of my donor pumps. It was 5 7/8", where
 my stock one was 5 3/8". So far this doesn't seem to be an issue.

I have read of people having to use a shorter belt, notching the bracket, use the Bronco pressure hose and so on, so obviously there are a lot of difference's
amongst the years, so you may have to change all, or just some of the above parts.

For more info on doing this swap, go to miesk5 listing of Big Bronco Technical Links.








Motor mostly back together. Stock P/S removed.




Motor mostly back together. Stock P/S removed




left - Ford pump
right - Saginaw pump




left - Ford pump
right - Saginaw pump




left - Ford pump
right - Saginaw pump




left - Ford pump
right - Saginaw pump




Saginaw pump, stock bracket from my
Bronco, and a 1.25" spacer.




Saginaw pump, stock bracket from my
Bronco, 1.25" spacer, and van pressure hose.




left - Bronco pressure hose
right - van pressure hose




Saginaw mounted with pressure hose.




I used the van pressure hose, but
re-shaped it to my liking.




I used the van pressure hose, but
re-shaped it to my liking.




Return line on.




Return line going to cooler in front of grille.




All done!





All in all, the end result is worth it! Just pulling out of my driveway the steering is smoother and there is no whining from the pump. The true
test will be when I hit the trails, but that will have to wait for a few weeks. This is definatley a mod that any Bronco owner should do.
I'm even thinking about doing it on the Super Coupe!

 

If you have any comments, suggestions, or see any errors, please let me know..... cbradley@telus.net

Last updated on September 18/2005

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